⚙️ CAMSHAFTS & GEAR SHAFTS · LOBE-FEED GALLERIES

Camshaft & Gear Shaft Oil Holes

Camshafts and gear shafts carry oil galleries that feed the lobes, journals and gear teeth. They are short, angled, small-diameter deep holes drilled in high volume — the bread-and-butter of automotive gundrilling.

Ø3–8 mmoil holesSmall diameter
20–100 mmdepthGallery length
≤40°entry angleLobe/gear feed
High volumeproductionLine duty

Feeding Oil to Lobes and Teeth

A camshaft lobe needs a small oil passage from the central (or drilled) gallery out to the lobe face or journal. On a gear shaft the passage feeds a gear hub. These holes are typically Ø3–8 mm, drilled at an angle from the shaft surface or from a pre-drilled center gallery, and they must land inside the target without breaking through a flank.

💡 Why deep hole drilling: even at Ø4 mm and 40 mm deep, the passage is 10×D — beyond what a twist drill controls. Gundrilling keeps the hole straight enough to exit where the print says.

Two Drilling Configurations

ConfigurationHow it worksUse case
Drill from center gallery outCenter bore (or hollow shaft) pre-exists; angled blind holes connect to itHollow / pre-bored camshafts
Drill from OD to centerAngled blind holes from the journal face to meet the center gallerySolid camshafts, gear shafts

In both cases the entry is angled and usually on a cylindrical surface, so a spot face or milled flat at the entry is standard practice before gundrilling.

Starting Parameters

⚠️ Entry angle = chip direction: an angled entry loads the drill edge asymmetrically. Feed the first 3–5×D at 50–60% to let the drill stabilize, then ramp to full feed.

High-Volume Line Practice

Gundrill vs Alternative

✅ Gundrilling

  • Straight, accurate small holes at depth
  • One setup on a machining center or dedicated machine
  • Long tool life with regrinding

⚠️ Alternatives

  • Twist drill wanders beyond ~5×D
  • EDM is too slow for high-volume oil holes
  • Laser/waterjet lack the finish and cost per hole

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