📚 DEFINITION · DOUBLE-TUBE SYSTEM (DTS)

What Is Ejector Drilling

Ejector drilling is the BTA-family process that drops the face seal: two concentric tubes carry coolant down between them, and a Venturi arrangement sucks chips back up the inner tube. Developed by Sandvik, it turns an ordinary lathe or machining center into a deep hole drilling machine.

Ø18–200 mmdiameterMid-range bores
~100:1L/DMax depth ratio
35–40%of holeChip-clearance area
No face sealneededRetrofits conventional machines

What Ejector Drilling Is

Ejector drilling — the Double Tube System (DTS) — is a deep hole drilling method invented by Sandvik around 1970 as a variation of BTA, so that internal-chip drilling could run on machine tools that were never built for it. Instead of sealing the workpiece face with a pressure head, it contains the coolant inside its own pair of concentric tubes and uses a Venturi (ejector) effect to draw chips back up the inner tube. It works from an L/D of about 3:1 and up.

💡 The one-line definition: ejector drilling feeds coolant between an inner and outer drill tube, then uses the resulting Venturi suction to pull coolant and chips back through the inner tube — no workpiece face seal required.

How the Double-Tube System Works

1
Deliver coolant

Coolant enters through a rotary connector at the spindle and flows down the annulus between the inner and outer tubes.

2
Cut & pick up chips

At the head, coolant sweeps past the cutting edges and guide pads, picking up chips.

3
Venturi suction

About two-thirds of the coolant flows to the cutting zone to cool and push chips toward the inner tube; the rest is sprayed at high speed through crescent nozzles, creating the low-pressure (Venturi) zone that sucks chips back up the inner tube.

ElementWhat it does
Inner + outer tubesConcentric pair; annulus delivers coolant, inner tube returns chips
Venturi nozzleCreates the ejector suction that pulls chips out
Guide bush onlyReplaces the BTA pressure head — no workpiece face seal

Ejector Capabilities

Ø18–200
mm
Diameter range
~100:1
L/D
Max depth ratio (~1–2 m practical)
10–50
bar
Coolant pressure (lower than BTA)
IT9–IT11
tolerance
Typical hole quality
35–40%
of hole
Chip-clearance area
Retrofit
capable
Lathes, boring mills, machining centers
⚠️ Practical depth cap: the smaller inner-tube chip return limits ejector depth to roughly 1,000–2,000 mm in practice (the top end needs high-pressure DTC-R tube connectors). The ~100:1 L/D figure only holds at small diameters.

Why Choose Ejector

✅ Strengths

  • No pressure head — works on irregular, non-square or cast part faces
  • Retrofits existing machines — a lathe or machining center becomes a deep hole driller at lower cost than a dedicated machine — but plan on a high-horsepower spindle and a dedicated high-pressure/high-flow coolant system for the retrofit
  • Lower coolant pressure than BTA (Venturi is driven by flow, not pressure)
  • Internal chip removal — chips never contact the finished bore

⚠️ Limitations

  • Smaller chip-clearance tube — lower capacity and speed than BTA
  • Depth limited to ~1–2 m
  • Less reliable than BTA on gummy, hard-to-chipbreak steels
  • Minimum diameter ~Ø18 mm

When to Choose Ejector

💡 When it loses: for large-diameter, high-volume, or very deep production — or gummy materials — the full BTA single-tube system with a dedicated machine wins on feed rate, depth and chip reliability. See BTA vs Ejector.

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