Deep Hole Drilling GuidePractical technical reference
DEEP HOLE DRILLINGPRACTICAL TECHNICAL REFERENCE
Technical Reference

PRACTICAL TECHNICAL REFERENCE

Deep Hole
Drilling Guide

Method Selection · Cutting Parameters · Troubleshooting · Material Guides · Machine Selection
Compare Methods Browse All
3Core MethodsGundrilling · BTA · Ejector
>10:1L/D ThresholdDeep hole definition
0.5–2000mmDiameter RangeMicro to large bores

CORE PROCESSES

Core Processes

58 guides
★ FeaturedMethod Selection WizardCompare & decide★ FeaturedGundrilling ProcessSingle-lip external chip★ FeaturedBTA Drilling ProcessSingle-tube internal chip★ FeaturedEjector DrillingDouble-tube DTSOther MethodsTrepan · Skive · Pull★ FeaturedFeeds & Speeds TablesVc · feed · depth factor★ FeaturedCoolant System GuidePressure · flow · filtrationTool Geometry & CoatingsDrill types · guides · coatings★ FeaturedTolerances & QualityIT grades · Ra · straightness★ FeaturedMaterial Parameters RefQuick-lookup tableChip Shape DiagnosisIdentify & adjust★ FeaturedTroubleshooting GuideSymptoms · causes · fixesCNC ProgrammingG73 · G83 · custom macroCutting FluidsOil · emulsion · syntheticToolholding & RunoutShrink · hydraulic · colletGuide BushingsTypes · setup · tolerancesIndustry Deep DivesBarrels · cylinders · moldsEDM DrillingSpark erosion · micro holesCase StudiesReal-world resultsFinishing OperationsHone · ream · burnishAerospace DrillingLanding gear · turbinesGun Barrel DrillingRifle bores · rifling★ FeaturedMicro Deep Hole DrillingSub-mm · high aspect ratioPilot Holes & StartingEntry · bushings · bell-mouthDrilling vs EDM/LaserCompare alternative methods★ FeaturedGundrill vs Twist DrillWhen to switch★ FeaturedHow Deep Can a Gundrill GoL/D limits★ FeaturedGundrill Speeds & FeedsParameters★ FeaturedBTA vs EjectorSTS vs DTSHydraulic CylindersBarrel drillingEV Motor ShaftsRotor shaft holesMedical ImplantsBone screws & instrumentsMold Cooling ChannelsWaterlines · P20 / H13 / SKD61Oil & Gas DownholeTool components · Inconel★ FeaturedWhat Is Deep Hole DrillingDefinition & fundamentals★ FeaturedGundrill vs Deep Hole DrillingTerminology clarified★ FeaturedSkive & Roller BurnishingOne-pass bore finishingDeep Hole HoningCrosshatch & final sizeGun ReamingDeep-hole reamersTrepanning Deep HolesSolid core recoveredBlind Hole DrillingDead-end boresDeep Hole TappingThreads at depthBroken Tool RecoverySave the partCrankshaft Oil HolesAngled galleriesFuel Injector HolesSub-mm nozzlesTurbine Shaft BoresMetre-long center boresValve Block DrillingCrossing galleriesTube Sheet DrillingHundreds of holesCamshaft Oil HolesLobe & gear feedConnecting Rod Oil HolesRod galleriesTransmission Shaft GalleriesMulti-spindle feedsTurbocharger Oil HolesBearing oil feedsPiston Cooling GalleriesDiesel oil galleriesDental Implant DrillingTitanium micro holesGeothermal DrillingGround-source bores★ FeaturedWhat Is BTA DrillingSingle-tube system★ FeaturedWhat Is Ejector DrillingDouble-tube systemDissimilar Stack DrillingCFRP / Al / Ti one-shot

MATERIAL-SPECIFIC GUIDES

Materials by Type

17 guides
Carbon & Alloy SteelP-group materialsStainless SteelAustenitic · MartensiticAluminum AlloysHigh-speed parametersTitanium AlloysHeat managementSuperalloysInconel · HastelloyHardened SteelHRC 40+Cast IronGray · Ductile · CGINon‑Standard MaterialsExotic alloys · compositesCompositesCFRP · delamination controlCopper & BrassGummy-chip controlMagnesium AlloysFire-safe machiningTool SteelsH13 · D2 · SKD61Duplex Stainless2205 · 2507Cobalt-ChromeCoCr implants & turbinesZirconiumFire-safe machiningMonel AlloysNi-Cu marine gradeBeta TitaniumStrongest Ti alloys

EQUIPMENT & REFERENCE

Equipment & Reference

21 guides
Machine Selection GuideSpecs · budget · brand comparison
SuppliersMachine & tool suppliers
Industry ApplicationsAerospace · Automotive · Mold & Die
GlossaryTechnical terminology
VDI Standards3208 · 3209 · 3210 · 3211
Industry ResourcesMagazines · forums · handbooks
SafetyCoolant · chip · tool breakage
Automation & CellsRobotics · lights-out · case studies
TSC SystemsRotary union · pump · design
Coolant FiltrationFilter types · chip conveyors
Machine MaintenanceDaily · weekly · annual
Process MonitoringIoT · OPC-UA · predictive
★ Featured
Machining Center Deep HolesGundrill on VMC · TSC retrofit
BTA Pressure HeadsBOZA · seals · drill bushings
Drill Tubes & Boring BarsTube design · connections
Workholding & FixturesChucking · long-part support
Steady Rests & Whip GuidesSupport · vibration dampers
Gundrilling on a LatheTailstock · turret setups
★ Featured
How to Buy a Deep Hole Drilling MachineBuyer's guide · specs · price
Used Deep Hole Drilling MachinesBuying used · inspection · retrofit
★ Featured
Gundrill Sizes & Standard DiametersSize charts · length formula

DESIGN & ECONOMICS

Design & Economics

14 guides
DFM GuideDesign for deep holesCost Per HoleAnalysis & comparisonQuality InspectionMeasurement & metrologyTool RegrindingReconditioningVibration SuppressionChatter controlStandards ReferenceVDI · ISO · NASA · ASMEQuality CertificationsAS9100 · ISO 13485 · NADCAPMake vs BuyOutsource · evaluate · decideContract Drilling ServicesHire a job shopSustainable DrillingGreen · cryogenic · MQLSPC & QualityCp · Cpk · control charts★ FeaturedMachine PricesCost ranges & quotesMarket & Industry OutlookSize · growth · trends★ FeaturedDeep Hole Drilling CostWhat it really costs

INTERACTIVE TOOLS

Calculators & Tools

11 tools · view all →
Speed & Feed CalculatorRPM · feed · MRRCost Per Hole CalculatorMachine · tooling · scrapCoolant CalculatorPressure · flow · pumpMethod Selection WizardPick gundrill / BTA / ejectorCycle Time CalculatorRPM · feed · timePower & ThrustMachine sizingUnit Converterm/min · SFM · barCoolant Pressure DropLine loss estimateWhip Guide SpacingSupport calculatorL/D Ratio CalculatorDepth ratio · methodTool Life EstimatorSpeed & feed impact

FRIEND LINKS

Deep Hole Drilling Machine Manufacturer