🤝 OUTSOURCING · CONTRACT DRILLING

Contract Deep Hole Drilling Services

Contract deep hole drilling is buying the hole instead of the machine. Dedicated job shops run gundrilling and BTA work for hundreds of customers, so for a handful of parts a year — or a material you have never drilled — outsourcing beats a major machine purchase. The skill is not finding a shop; it is knowing which specifications to send and which answers to check.

Ø0.5–2000+mmContract capability range
Up to 15 mdepthLong-bore BTA work
IT5–IT7typicalTolerance & straightness
24 h–3 wklead timeRush to standard

Outsource or Buy Your Own Machine

The make-vs-buy decision is about volume, material mix and who controls the risk. If you already have the volume, the machine pays for itself; if you do not, the service provider carries the machine cost and the learning curve for you.

✅ Outsource when…

  • You drill only a few parts or batches per year
  • Occasional hard or exotic materials (Inconel, hardened steel, cobalt-chrome)
  • The hole is deep enough to need a dedicated machine you do not own
  • Straightness or tolerance on the print demands a specialized machine
  • You want a per-part cost now, not a capital investment

⚠️ Keep in-house when…

  • Recurring production volume justifies the machine
  • Your process knowledge is the edge (tight SPC, cycle-time control)
  • IP or confidentiality rules out sending parts out
  • You need fast iteration during development
  • Lead-time control and rush capability matter more than unit cost
💡 The break-even: a rule of thumb on this site’s cost guides is that BTA work turns cost-competitive in-house around 500–1,000 parts per month, and gundrilling at far lower volumes because the machines are cheaper. Below that, the contract shop is usually the cheaper route.

Capacity Specs to Compare

Not all deep hole shops are equal. The specs below separate a shop that can do your part from one that cannot — compare them before you compare price.

CapabilityWhat to askWhy it matters
Bore diameterMinimum & maximum diameterMicro gundrilling and large BTA are different shops
Depth / L/DMaximum drilling depth, max L/DA 1 m gundrill and a 15 m BTA bore are different machines
MethodsGundrill / BTA / ejector / trepanningMethod must match diameter and depth
MaterialsSteels, stainless, titanium, Inconel, hardenedMaterial experience drives yield on hard alloys
QualityStraightness, tolerance, finish achievableMatch your print, not their brochure
InspectionCMM, bore gauges, straightness measurementThey must be able to prove the hole they made
CertificationsISO 9001, AS9100, ISO 13485, NADCAP, ITAR, N-stampIndustry & customer requirements

How to Shortlist a Job Shop

⚠️ Long parts: a 3 m shaft is a logistics problem as much as a machining one. Confirm the shop handles long-part shipping and has the fixtures (steady rests, tailstock) for your part length.

What to Send in an RFQ

The better your RFQ, the better and faster the quote. A complete deep hole drilling RFQ includes:

1
Drawing

With the hole called out as a feature — not just a line on the part. Show entry conditions and any boss or chamfer.

2
Material

Grade, hardness, heat-treatment state. Hardness spread across bars is a real yield risk.

3
Hole spec

Diameter + tolerance, depth, L/D, straightness (mm/m), surface finish (Ra), blind or through.

4
Volume & cadence

Quantity now, annual volume, batch size. Volume drives method and price.

5
Extras

Cleanliness, plating, pressure test, burr control, traceability, packaging & shipping.

✅ Ask back: proposed method, expected cycle time, price per hole or per part, one-off tooling cost, lead time, and whether an inspection report is included. A shop that answers all five has done this before.

Costs and Lead Times

Contract pricing is usually structured as tooling (one-off) + per-hole or per-part cost. Tooling includes the gundrill or BTA head sized to your hole; per-part cost scales with diameter, depth, material and quantity.

💡 Per-hole rates: rates vary widely by region, shop and material, so no single figure is meaningful. See the cost FAQ for the drivers behind them — contract shops price on the same drivers, so compare quotes against that logic rather than against a number you found online.

Red Flags When Vetting a Shop

⚠️ Walk away if…

  • No quality system, no inspection reports, no measuring equipment
  • Vague about machine type, coolant pressure or method
  • No material experience for your alloy
  • Quote far below the market — tooling and coolant are not free
  • No straightness or tolerance offer on the print

✅ Strong signals

  • Publishes a machine list, capacity ranges and certifications
  • Willing to run a sample and measure it
  • Can name similar parts they have drilled
  • Answers the RFQ with a method and cycle time, not just a number
  • Offers contract drilling at all — many machine builders do

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