Deep Hole Drilling Standard System (VDI)

30-Second Summary: VDI (Association of German Engineers) has published four core standards for deep hole drilling — 3208 (Gundrilling), 3209 (BTA/external coolant supply), 3210 (Overview), and 3211 (Machining Centers). The most recent update is VDI 3209 Blatt 1:2024-01, which was revised in January 2024. Mastering these standards is key to a systematic understanding of deep hole technology.

Four Core Standards

Standard No.Latest RevisionTitleCore Content
VDI 32082014-04Deep hole boring with gun drillsGundrill definition, technical requirements, cutting data recommendations (material-specific Vc and feed tables), tool design parameters, coolant flow rate and pressure charts
VDI 3209 Blatt 12024-01 (most recent)Deep hole boring systems with external supply of coolantAsymmetric BTA tool design, process parameters, equipment requirements. Updated cutting data for modern tool materials and coatings.
VDI 3209 Blatt 22019-01Approximate values for skiving and roller burnishing of boresSkiving and roller burnishing parameters, surface finish predictions, tool selection guidelines for finishing operations
VDI 3210 Blatt 12006-03Deep-hole boring — OverviewDeep hole drilling overview, terminology, method classification, basic requirements, space requirements for different machine types
VDI 3210 Blatt 21986-10Deep-boring equipment — Form for enquiry, quoting and orderingStandardized form for specifying deep hole drilling equipment during procurement — still useful for RFQ documentation
VDI 32112015-01Deep hole drilling on machining centersGuidelines for deep hole drilling on machining centers, programming cycles (G73, G83), auxiliary equipment requirements, tool design for non-dedicated machines

Key Technical Data in the Standards

The VDI standards provide extensive immediately usable technical data:

  • Recommended cutting speeds (Vc) and feed (f) tables for different material groups — directly applicable to process planning
  • Coolant flow rate vs. bore diameter charts for both gun drilling and BTA systems
  • Coolant pressure vs. bore diameter charts accounting for L/D ratio
  • Spindle drive power requirement calculation methods — net power, torque, and feed force tables by diameter and material
  • Unified specifications for symbols, abbreviations, and terminology
  • Tool geometry standards: clearance angles, land widths, chip breaker dimensions
  • Quality assessment criteria for deep drilled bores (straightness, surface finish, tolerance)

Additional Relevant Standards

StandardScope
ISO 286 / DIN 7154ISO tolerance system for holes — used to specify deep hole tolerances
DIN 1835 / DIN 6535Shank dimensions for drills with parallel and Morse taper shanks
ISO 513Classification of cutting tool materials (P/M/K/N/S/H groups)

💡 How to obtain: VDI standards can be purchased online at www.vdi.de, available in German and English. Some standard content can be found referenced and summarized in manufacturer technical handbooks (such as the ISCAR Drilling Handbook, which features extensive excerpts from VDI 3208 and 3209 cutting data). DIN Media (dinmedia.de) also distributes VDI standards.

⚠️ Note: VDI 3210 Blatt 1 (2006) and Blatt 2 (1986) have not been recently updated. While they still provide valid foundational definitions, the cutting data and equipment specifications in VDI 3208 (2014), 3209 (2024), and 3211 (2015) should be given priority for current process planning.